光伏組件自動化生產(chǎn)線為什么厲害！

光伏組件自動化生產(chǎn)線將光伏組件生產(chǎn)過程全部自動化，由各種作業(yè)單元組合完成，能夠?qū)崿F(xiàn)上料后的光伏組件全部過程自動化。

The photovoltaic module automated production line fully automates the photovoltaic module production process, which is completed by a combination of various working units, and can achieve full automation of the photovoltaic module process after loading.

作業(yè)單元介紹

Introduction to Working Units

作業(yè)單元包括兩類：功能單元與傳輸單元。功能單元屬于自動化生產(chǎn)線的核心單元，包括層壓機、紅外檢測儀、自動測試儀、自動串焊機、自動組框組角裝框機等；傳輸單元包括焊接匯流傳輸臺、EAV/TPT敷設(shè)單元、排序分流單元、多功能輸送單元、自動翻轉(zhuǎn)機、緩存堆棧機及其他輔助設(shè)備。

The working units are divided into two categories: functional units and transfer units. Functional units are the core units of the automated production line, including laminators, infrared detectors, automatic testers, automatic string welding machines, automatic frame and corner assembly machines, etc. Transfer units include welding busbar transfer tables, EAV/TPT laying units, sorting and diversion units, multi-functional conveying units, automatic turners, buffer stackers and other auxiliary equipment.

人工成本的降低

Reduction of Labor Costs

自動化生產(chǎn)線可大大降低封裝工序的人工成本。一條傳統(tǒng)的150MW手動生產(chǎn)線大約需要200名工人，全自動生產(chǎn)線僅需15-20名工人。

Automated production lines can greatly reduce the labor costs of the packaging process. A traditional 150MW manual production line requires about 200 workers, while a fully automated production line only needs 15-20 workers.

組件制造的實質(zhì)

The Essence of Component Manufacturing

光伏組件的制造實質(zhì)是封裝過程，只有將電池片和其他輔助材料封裝在一起，電池片才能夠長久高效地產(chǎn)生電能。

The essence of photovoltaic module manufacturing is the packaging process. Only by packaging the solar cells together with other auxiliary materials can the solar cells generate electricity efficiently and sustainably for a long time.

工作電壓低，單片功率低；

Low working voltage and low power per cell;

厚度越來越薄，目前170/175μm居多；

The thickness is getting thinner and thinner, with 170/175μm being the most common at present;

柵線暴露在空氣中非常容易氧化；

The grid lines are very prone to oxidation when exposed to air;

耐候性能差，衰減將會非常迅速；

Poor weather resistance, and the attenuation will be very rapid;

安裝運輸將非常困難。

Installation and transportation will be very difficult.

組件的智能化生產(chǎn)流程

Intelligent Production Process of Components

目前國內(nèi)新增光伏組件產(chǎn)線自動化程度均比較高，組件的生產(chǎn)工藝具體流程：激光切片、電池片焊接、疊層、層壓、裝框、固化、清洗、IV&EL測試等工藝環(huán)節(jié)，最終包裝入庫，流入市場。

At present, the automation level of newly added photovoltaic module production lines in China is relatively high. The specific process of component production technology includes laser cutting, cell welding, lamination, pressing, framing, curing, cleaning, IV&EL testing and other process links, and finally packaging and storage, flowing into the market.

光伏組件生產(chǎn)未來發(fā)展趨勢

Future Development Trends of Photovoltaic Module Production

光伏組件生產(chǎn)未來發(fā)展趨勢- 制造綠色和綠色制造并重

Future development trend of photovoltaic module production - Emphasizing both green manufacturing and green production

目前新增的光伏組件制造產(chǎn)能基本實現(xiàn)了高度自動化生產(chǎn)，中國光伏組件制造業(yè)不論是產(chǎn)品的技術(shù)先進性還是產(chǎn)線整體的智能化規(guī)?；继幱谑澜缜傲兴健Ｎ覈岢龅摹吨袊圃?/span>2025》計劃，將綠色發(fā)展作為重要的指導方針，加快構(gòu)建高效、低碳、循環(huán)的綠色制造體系，促進工業(yè)和全社會綠色發(fā)展。光伏能源作為綠色可持續(xù)發(fā)展新能源，其生產(chǎn)過程也要堅持制造綠色和綠色制造并重發(fā)展概念。

The newly added photovoltaic module manufacturing capacity has basically achieved highly automated production. China's photovoltaic module manufacturing industry is at the forefront of the world in terms of both the technological advancement of products and the overall intelligence and scale of the production lines. The "Made in China 2025" plan put forward by our country takes green development as an important guiding principle, accelerates the construction of an efficient, low-carbon, and circular green manufacturing system, and promotes green development of industry and the whole society. As a green and sustainable new energy, the production process of photovoltaic energy should also adhere to the concept of both green manufacturing and green production.

未來光伏組件綠色發(fā)展之路：

The future green development path of photovoltaic modules:

①采用更低能耗，更高效，智能化程度光伏組件生產(chǎn)設(shè)備；

Adopt photovoltaic module production equipment with lower energy consumption, higher efficiency, and higher degree of intelligence;

②進一步提高光伏產(chǎn)品綠色設(shè)計、綠色生產(chǎn)相關(guān)標準；

Further improve the standards related to green design and green production of photovoltaic products;

③針對我國光伏組件壽命期后大規(guī)模退役問題，研究組件環(huán)保處理和回收的關(guān)鍵技術(shù)和裝備，實現(xiàn)主要高價值組成材料的可再利用。

In response to the large-scale retirement of photovoltaic modules in China after their service life, research on key technologies and equipment for environmental protection treatment and recycling of modules, and achieve the recyclability of the main high-value component materials.